Solvent extraction is not always well served by the standard tools for process design and simulation; in particular:
Equilibrium calculation techniques (eg. UNIFAQ/UNIQUAC) which work well for vapour-liquid processes, often perform poorly for liquid-liquid systems.
Liquid counterflow
in an extractor is complex: capacity depends on drop size, and drops both break and coalesce. So good hydrodynamic modelling is essential.
Conventional simulation software
tends to be strong on thermodynamics but not mass transfer. Solute transfer between liquids is pivotal to extraction.
Hydrodynamics and mass transfer
in industrial systems can be profoundly influenced by trace contaminants.
Settlers and decanters
are often designed significantly oversize, due to poor scale-up.
Extractor Doctor provides a practical approach to scale-up and process design, reinforced by state-of-the-art models of real predictive power. Extractor Doctor brings:
Guidance in solvent selection, based on shortlisting, testing and ease of recovery.
Selection, design and scale up of Rotating Disc, Kuhni, Packed, Pulsed Sieve Plate and Karr columns, using proven models for capacity and performance, even in 'dirty' systems.